1,000 Horsepower Supercharged LS Engine Build

The automotive enthusiast who builds a high-horsepower, street-legal car commonly uses it for autocross, track days, drag racing, and/or occasional weekend drives. You need to show off your work, right?

AMSOIL set out to build a 1,000-horsepower supercharged LS engine that can consistently perform well anywhere, while remaining dependable as a daily driver.

Design mandates

They say if you do multiple things, you don’t do anything well. A high-performance, street-legal engine needs to perform flawlessly when racing and still get you home after the checkered flag. So, do you simply target 1,000 hp, or do you want something more robust?

Our way of thinking is that owners want to do as much driving and as little maintenance as possible. So, we estimated how many visits the average driver might make to the track in one year.

We calculated annual drive time on the engine at 25 hours, then ran the engine the same number of hours under power profiles designed to simulate a season of drag racing, autocross and light road use.

The biggest self-imposed restriction in building this 1,000 hp LS V-8 engine was the ability to run it on 91-octane pump fuel, available at any roadside gas station. The design focused on areas of the powerband that could become problematic with standard fuel.

Since AMSOIL is not in the business of testing engine parts, hitting these goals was never an absolute certainty. We were simply aiming for a reliable engine that would make a consistent 1,000 hp using AMSOIL products.

Selecting parts

AMSOIL Mechanical Lab Engineer, Chris Orr, helped set up the AMSOIL dyno testing lab in 2012 and was called upon to assemble our custom LS engine. Our team produced a complete aftermarket design using individually selected components, rather than choosing a crate engine.

The LS wasn’t a platform that we were familiar with, so parts selection was based on personal experience with manufacturers that provide quality parts known to hold up in high-performance applications.

The engine was designed around mandates of reliability and consistent performance, and not on outside support. We selected parts early in the process and then asked certain vendors if they were interested in participating, but none of the parts were sponsored. Some vendors offered modest discounts, but more importantly, many of them offered invaluable advice and support.

Challenges arise when you take 40 different aftermarket parts and assemble them into one engine. It’s not just bolting pieces together; it’s a fully aftermarket assembly with a precise tolerance stack throughout. You must look at the whole thing as a system. Thankfully, it all went together flawlessly.

An ultra-efficient supercharger was included in the build, which also adds additional stress to key engine components, specifically the bearings.

Dry Sump

This engine build is not easy on oil, which is good because we wanted to push our oil to its limits. Because LS engines may exhibit oiling cavitation and aeration limitations in the standard oil pump, we decided to dry sump the LS to provide better oiling to the engine throughout.

The dry sump provides less air-entrained oil to critical components such as the camshaft and main and rod bearings under high horsepower, rpm and cylinder pressure, and allows for precision valve control.

The testing produced temperatures and pressures designed to break the oil. For instance, you don’t want temperatures over 200°F (93°C) during the break-in process, but the engine quickly exceeded that and would have screamed right past 300°F (149° C) (NASCAR* level) and kept going if left unmonitored.

Results

It took about a year to build, and thanks to smart design the engine achieved its targeted 1,000 hp goal and remained extremely healthy throughout testing. There are trade-offs when building a premium engine. You can change various properties, but it doesn’t always help, and can even be detrimental.

The engine netted a little less than its maximum potential power because it has conservative timing. This is an expected compromise when attempting to make an engine dependable rather than wringing every bit of performance out of it.

The LS could make more power with better cams, fuel and timing, but it provides peace of mind knowing that this conservative and reliable engine consistently makes 1,000 hp without imploding.

The engine delivered on all expectations and ran extremely consistently. You can stack the dyno runs on a chart and it looks like one big, thick line. That’s an exceptional attribute, because moonshots and big power numbers are cool, but repeatable horsepower and reliability are more important in the real world where constant engine rebuilds are not an option.

Testing

We used AMSOIL DOMINATOR® 15W-50 Racing Oil, which is not something you’ll want to use in your daily driver, but it’s extremely capable in high-performance, low usage applications. Peak performance came in at 1,022 hp at 7,110 rpm.

AMSOIL PRODUCTS:

AMSOIL DOMINATOR® 15W-50 Racing Oil

AMSOIL Break-in Oil (SAE 30)

AMSOIL Engine Assembly Lube

AMSOIL Brake and Parts Cleaner

Specifications*

Builder:
Chris Orr, AMSOIL INC.

Machine Shop:
Line Performance

Engine Block:
GM Performance LSX 376 B15 iron block

Displacement:
415 cubic inches (6.8 liter)

Bore x Stroke:
4.065 x 4 (square for power)

Crankshaft:
Molnar 4-inch stroke, 58-tooth reluctor, FCW billet

Bearings:
Clevitte

Rods:
Molnar LS 6.125 power adder

Pistons & Rings:
J&E forged and dished to prevent LSPI on boosted pump gas

Oil Pump & Pan:
Dailey LS 3-stage dry sump

Timing Set:
Rollmaster

Cylinder Heads:
AFR 260cc 12deg Mongoose 6-bolt

Port Work:
Out of the box

Valves:
Manley SS 2.165 intake, 1.600 exhaust

Valve Springs:
Manley springs, tool steel retainers, locks

Camshaft:
Bullet Racing Cams Solid Roller

Lifters:
Jesel GM LS1, 0.937-inch body

Rockers:
Jesel AFR LS3 Mongoose 1.70/1.70 shaft

Pushrods:
Trend 3/8-inch diameter, 1.35 wall

EFI System:
Holley Dominator

Injectors:
FIC 127#

Throttle Body:
Whipple 109mm

Intake Manifold:
Whipple

Headers:
Schoenfeld dyno/sprint car type

Power Adder:
Whipple 3.0-liter supercharger
(99% volumetric efficiency)

Ignition System:
Holley ‘Big Coil’ system

Fuel System:
Aeromotive variable-speed fuel pump

Fuel Type:
91 octane

Horsepower/Torque:
1,022.61 hp STPPwr @ 7,110 rpm
851.06 lb.-ft. STPTrq @ 4,476 rpm

Dyno:
SuperFlow 902S, AMSOIL INC.

Click the link below for more details on our 1,000-horsepower LS part selection.